UP

Maintenance of Equipment and Installations

Postgraduate course. Face-to-face.

Content

19th EDITION
UPC School

Subjects

Industrial Maintenance: Maintenance Management
5 ECTS. 54 teaching hours.
  • Defining maintenance.
  • Maintenance methods.
  • Preventative, predictive and corrective maintenance.
  • Reliability, maintenance and availability of equipment and installations.
  • The influence of design on maintenance costs.
  • Improvement processes. Resolving problems. Real-life cases.
  • Technical management of maintenance. Efficiency. Real-life cases.
  • Financial management of maintenance. Analytical accounting. Innovation. Real-life cases.
  • Introduction to maintenance management. Maintenance program. Indicators (SLA i kpi's).
  • Dimensioning of equipment. Energy management.
  • A practical view of Computer Assisted Maintenance Management System (CAMMS). Operating project. Storage testing. Consumption.
  • Subcontracted maintenance.
  • Implanting a Total Productive Maintenance (TPM) system. The phases of implementation. The organisational changes involved. The results of effective implementation.
  • Autonomous maintenance.
  • Economic impact of maintenance and other production costs. The commissioning: The recommissioning. Practical examples. Advanced management of work orders.
  • Responsibility in the field of maintenance in its aspects: civil, criminal and administrative.
  • People Management:

          -Configuració d'equips idonis.
          
-Leading people
          
-The canvi in ​​the organització.

  • Case study: Influence of maintenance on the results of a multinational.
Installations and Electric Equipment Maintenance
5 ECTS. 54 teaching hours.
  • Measure and filtering of disturbances on the electrical network.
  • Maintenance of facilities AT and MT: lines and substations.
  • industrial transformers. Access facilities on land.
  • thermography. Interpretation of results.
  • Red LV Electrical Distribution. Structure and functions. Características de los dispositivos interruptions and Protection. POINT limitations. The connection.
  • Selectivity: Selectivity amperimétrica, chronometric and logic. Distances security. Ejemplo problem.
  • Verification of averías (differential Aislamientos, sunsets on earth, etc ...)
  • Redes analyzer. Disturbances. Security.
  • Techniques and WLAN components. Systems marking. Tools.
  • Maintenance of equipos generator.
  • Small power transformers. Filters.
  • Maintenance of motor and generator.
Installations and Electric Equipment Maintenance
4 ECTS. 39 teaching hours.
  • Mechanical elements and systems. Mechanisms and types of failure. • Root cause analysis.
  • Lubrication: Fundamentals. Properties and types of lubricants. Analytical techniques applicable to industrial oils: Spectrometry, Ferrography, Particle count. Basic physical-chemical tests: Viscosity, Flash point, ash content, alkalinity and acidity, Water content, dielectric strength.
  • Interpretation of real lubrication laboratory analysis reports. Updating and execution of the lubrication plan in a beverage packaging plant. Study of real results based on established control ratios (KPI).
  • Maintenance of mechanical fastenings.
  • Maintenance of gears.
  • Maintenance of couplings.
  • Belt maintenance.
  • Axle support systems maintenance: Rolling bearings.
  • Axle support systems maintenance: Friction bearings.
  • Application of corrective techniques in mechanical maintenance: Alignment of axles.
  • Application of corrective techniques in mechanical maintenance: Balancing of rotors.
  • Non Destructive Tests (NDTs); visual inspection, penetrating liquids, magnetic particles, leakage tests, induced currents, industrial radiography, ultrasonic tests (conventional ultrasound, TofD, Phased Array, acoustic emission, guided waves). Real cases of application: Rail Sector, Energy Sector, Aeronautical Sector, Shipping Sector and Automotion.
  • Application of vibration analysis in the diagnosis of mechanical failures. Signs and faults in machine components; axles, rotor/stator, rolling bearings, bearings, gears, pulleys, blades, cogs.
  • Review of the cause of vibration diagnosis: imbalance, misalignment, looseness, eccentricity, rubbing, bent axis, resonances.
  • Parametrisation of types of failure for different types of machine. Engines, pumps, fans, compressors.
  • Methodology and practical guide for troubleshooting breakdowns by vibration analysis.
  • Examples and case studies of analysis and diagnosis.
  • Practical laboratory session.
Hydraulic, Pneumatic and Special Installations Maintenance
3 ECTS. 27 teaching hours.
  • Oil Hydraulics
-Oil Hydraulic energy transmission.
-Advantages anddisadvantages compared to other transmission methods.
-Oil Hydraulic pumps.
-Proportional oil hydraulics.
-Installation guidelines for oil hydraulic circuits.
-Safety in oil hydraulic systems:dangerous situations exercises. UNE-EN982.
-Risks involved with hydropneumatic accumulators.
-Preventative maintenance guidelines for oil hydraulic installations.
-Diagnosing and detecting problems. Solutions.
-general rules and regulations. ISO and CETOP.
-Adjusting oil conditions.
-The effects of contamination on oil hydraulic systems. CETOP RP70, ISO 4406.
-Filters in oil hydraulic systems.
-Heat exchangers.
  • Pneumatics

-Transmission of neumatic energy. 
-Advantages and disadvantages compared to other transmission methods
-Compressors.
-Proportional pneumatics.
-Calculations and exercises.
-Safety in pneumatic systems: dangerous situations exercises.UNE-EN 983.
-Preventative maintenance guide for pneumatic installations.
-Diagnosing and detecting problems. Solutions.
-General rules and regulations. ISO and CETOP.
-Adjusting air conditions.
-Compressed air generator room: refrigeration and dehumidifying.
-Compressed air distribution.
 -Filters in pneumatic systems.

 

Maintenance of Industrial Heating and Cooling Output Systems, Domestic Hot Water Systems, Fire Extinguisher Systems and Water Treatment Systems
5 ECTS. 48 teaching hours.
  • Maintenance of gas.
  • Components gas installations.
  • Criteria for the design and location of pipes, elements and   accessories.
  • Predimensionat of gas installations.
  • Deposits fixed and mobile LPG (liquefied petroleum gas).
  • Maintenance of gas installations in shops and industries.
  • Rules and regulations.
  • Maintenance of boiler rooms.
    - Description of the types of boilers.
    - Heating and hot water
    - Boilers conventional low temperature and condensation.
    - Steam boilers and thermal fluid, etc.
    - Burners.
    - Combustion and fuel types.
    - Burners stages, progressive and modulating.
    - Regulation and control.
    - Maintenance and regulations.
  • Maintenance of refrigeration equipment in air-conditioning installations. Type of equipment and facilities. Diagnosis of failure.

              
    - Maintenance Requirements:
                 
    A) 3 ITE RITE
                 
    B) IF 14 and IF 17 RSIF

               -
    Guide to the preparation of a preventive maintenance plan.
  • Maintenance installations of steam.
    -Principis Basic steam.
    -Circuit Typical installation of steam and condensate.
    -Factor Affecting maintenance: system design of steam and condensation.
    -Maintenance Preventive.
    -Analysis Of the combustion gases in boilers.
    -Analysis Of the conductivity of the boiler water and condensation.
    -Detection Leak.
    -Termografia Infrared.
    -Maintenance Equipment control and drainage.
    -Examples Studies.
    -Study Energy optimization in installation of steam.
  • Maintenance of fire protection systems.
    -Systems Detection and alarm.
    -Equips, Media and suppression systems according to the origin and type of fire.
    -Networks Water supply. Deposits.
    -Central. Sirens. Optical detectors, ionic and termovelocimètrics.
    -Extintors And hoses.
    -Ruixadors Automatic (sprinklers). Dry column. Hydrants.
    -Normativa And legislation. Technical Building Code.
  • Maintenance of roughing filters.
    -Dipòsits Reception and pumping.
    -Maintenance Systems slop.
  • Mechanical installations. Industrial safety and regulations. Maintenance and periodic inspections of equipment as regulation of pressure, regulation of thermal installations in buildings, regulation of gases and fuel storage regulations for chemicals.
  • Identification of risks: ATEX, working at height, confined spaces.
    -The Work permits in ATEX zones.
    -Adequacy Equipment in ATEX zones.
    -Certificacions Special. Documentation.
    -House Practical accidents in welding.
    -Manteniments Incorrect.
Project
3 ECTS. 12 teaching hours.
There will be a project or work prom.
Start admission
Information form
Send
(34) 93 707 31 32

Credits:
25 ECTS
(234 teaching hours)

Start date:
Classes start:03/10/2017 Classes end:28/06/2018Programme ends: 26/07/2018
Timetable:
Tuesday  18:00 to 21:00Thursday  18:00 to 21:00
Taught at:
Campus UPC Terrassa - Edifici CITM
C/ de la Igualtat, 33
Terrassa

Registration fee:
4.200 €

Language of instruction:
Catalan / Spanish

Registration open until the beginning of the course or until end of vacancies.

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